Ovens are widely used household appliances. Compared to refrigerators, washing machines, and air conditioners, ovens have a relatively simpler structure and manufacturing process. The exterior components of mainstream ovens are mostly metal sheet metal, including the outer cover, bottom plate, top plate, door, and side panels, collectively known as the “five-piece set.”
Now, let’s explore the applications of different series of stamping manipulators from Jehson Robotics in the sheet metal stamping line for the “five-piece set” of ovens. This is achieved through our industry-leading and comprehensive product line, suitable for different bodies across the entire stamping industry, such as articulated-arm, linkage-type, independent, 2D/3D, and articulated robots. These robots are fully integrated with the stamping scenario mold process and the multi-process layout characteristics of punch presses to provide optimal low-cost, high-efficiency automatic stamping solutions.
Process Flow: Servo sheet feeder → Manipulator gripping → Punch press 1 → Manipulator gripping → Punch press 2 → Manipulator gripping → Punch press 3 → Manipulator gripping → Punch press 4 → Manipulator gripping → Punch press 5 → Manipulator gripping → Material collection conveyor belt.
Our Equipment: 1 set of linkage-type manipulator + 1 material collection conveyor belt.
Features: Suitable for high-volume production of single-type products with a production efficiency of 15-21 cycles/minute.
Process Flow: Dual-station sheet feeder → Mechanical arm → Positioning transfer station → Mechanical arm → Mold 1 → Mechanical arm → Mold 2 → Mechanical arm → Mold 3 → Mechanical arm → Mold 4 → Mechanical arm → Mold 5 → Mechanical arm → Conveyor belt → Material discharge.
Our Equipment: 1 set of 3D stamping manipulator + 1 dual-station sheet feeder + 1 conveyor belt.
Features: Suitable for continuous mold processes with a production efficiency of 25-40 cycles/minute.
Process Flow: Servo sheet feeder → Robot gripping → Punch press 1 → Robot gripping (completed product from punch press 1) → Punch press 2 → Robot gripping (completed product from punch press 2) → Punch press 3 → Robot gripping (completed product from punch press 3) → Punch press 4 → Robot gripping (completed product from punch press 4) → Material discharge.
Our Equipment: 5 swing-arm stamping robots + 1 servo sheet feeder.
Features: Suitable for low-volume production of diverse products with a production efficiency of 12 cycles/minute.
Process Flow: Arm-equipped servo sheet feeder → Robot 1 gripping → 200T punch press 1 → Robot 2 gripping → 200T punch press 2 → Robot 3 gripping → 160T punch press 3 → Robot 4 gripping → 160T punch press 4 → Robot 5 gripping → Material collection conveyor belt.
Our Equipment: 5 sets of 30kg 4-axis robots + 5 sets of robot clamps + 5 sets of robot bases + 1 dual-station arm-equipped servo sheet feeder + 1 material collection conveyor belt.
Process Flow: Oil-applying servo sheet feeder → Robot 1 gripping → 200T punch press 1 → Robot 2 gripping → 200T punch press 2 → Robot 3 gripping → 200T punch press 3 → Robot 4 gripping → 160T punch press 4 → Robot 5 gripping → 160T punch press 5 → Robot 6 gripping → Material collection conveyor belt.
Our Equipment: 7 sets of 30kg 4-axis robots + 7 sets of robot clamps + 7 sets of robot bases + 1 servo sheet feeder.
We have successfully developed a fully automated flexible stamping and assembly production line tailored for large-scale personalized customization of disinfection cabinets.
Leveraging our company’s full industrial ecosystem, we have led to the development of a highly intelligent, automated, and flexible production line.
This project realizes the highly automated and flexible production processes for the thermal fitting of compressor stators and housings, the press-fitting assembly of rotors and pump bodies, as well as online inspection during pump assembly.
This solution facilitates a fully automated production workflow, encompassing automatic feeding of raw materials for washing machine cabinets, stretching, stamping, waste collection (including scraps), riveting, and stacking.
La société Kaishuo Technology a été créée en 2008 et a depuis développé une structure industrielle à quatre pôles comprenant la robotique et les équipements d'automatisation, les nouvelles énergies, les moules de précision pour le matériel et les moules d'injection de précision.
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